Patented Products
Applicable Material : pyrolysis tire steel wire, tire steel wire waste, steel wire, paint drums, diesel drums, thin iron sheets, car shells, metal briquettes, metal plate scraps, and other scrap metal materials.
A pyrolytic steel wire shredder is a device specifically designed for processing materials such as scrap steel wire and metal wire. It is particularly useful for pre-treating steel wire materials prior to pyrolysis processes (such as the pyrolysis recovery of steel wire-containing materials such as scrap tires, plastics, and rubber). It shreds large pieces of material into smaller pieces for subsequent pyrolysis or separation.
Applications of Pyrolytic Steel Wire Shredders
1. Pre-treating Steel Wire-Containing Materials
In pyrolysis processes, many raw materials to be processed (such as scrap tires, conveyor belts, and rubber products) contain metal steel wire reinforcement. Before entering the pyrolysis furnace, these steel wires need to be separated from the rubber/plastic matrix or at least reduced in size to facilitate subsequent separation or pyrolysis.
2. Improving Pyrolysis Efficiency and Safety
Using a shredder to reduce large steel wire-containing materials into smaller, uniform pieces helps distribute heat more evenly during the pyrolysis process, improving pyrolysis efficiency while also preventing mechanical damage or blockage of the pyrolysis equipment caused by large pieces of material.
3. Easily Separates Steel Wire from the Matrix
The shredded material is easier to separate the steel wire from the rubber/plastic through magnetic separation, screening, and other methods, facilitating resource recycling.
The main components of a pyrolytic steel wire shredder are:
• Feed system: This includes a conveyor belt and hopper, used to feed large materials into the shredding chamber.
• Shredder housing (blade box): Houses the blades and is the core component for shredding.
• Blade system: These are high-strength blades, typically made of alloy steel, consisting of a movable and fixed blade. They shred the material by shearing and tearing.
• Drive system: This typically uses a motor and a reducer to drive the main shaft, providing sufficient torque.
• Discharge system: Shredded material is discharged through a screen or directly, allowing for controlled discharge size.
• Frame and support structure: Ensures stable and safe operation.
Applicable Materials:
• Scrap tires (including steel wire tires) • Rubber conveyor belts (including skeleton steel wire) • Wire-reinforced plastic products • Scrap steel wire rope and cable sheathing mixture • Other rubber/plastic composite materials containing metal
Key features of a pyrolytic steel wire shredder:
• High-strength, wear-resistant blades: Suitable for shredding metal and rubber/plastic composite materials, with high impact and wear resistance.
• High-torque, low-speed design: Suitable for processing high-strength, difficult-to-shred metal-containing materials, resulting in more stable operation and lower noise. • Safety features: Overload protection, emergency stop, and anti-entanglement features ensure safe operation.
• Customizable design: Parameters such as blade arrangement, gap, and shredding size can be adjusted based on the characteristics of different materials (e.g., tire wire, conveyor belt wire, etc.).
• Adaptable to pyrolysis pre-treatment requirements: The output size is typically controlled within a certain range to facilitate subsequent magnetic separation or pyrolysis furnace feeding.
Pyrolysis Steel Wire Crushing and Washing Line
The pyrolysis steel wire crushing and washing line is an integrated production line for "crushing-separation-purification" of waste steel wire (such as pyrolysis tire steel wire, pyrolysis plastic-metal composite steel wire, etc.) produced after pyrolysis process treatment. Its core function is to remove the pyrolysis residues (such as carbon black, resin, oil, dust, etc.) attached to the surface of the steel wire through physical crushing and dust removal processes, and process the steel wire into pure metal raw materials that meet the recycling standards. It is a key supporting equipment for the recycling of pyrolysis waste materials.
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